CREDIT: EMCO
EMCO’s new UNIVERSALTURN 50 is a compact and powerful turning entre with a bar capacity of 51mm, specially developed to meet the growing demands of the market. Based on the proven success concept of the MAXXTURN series, UNIVERSALTURN 50 combines EMCO technologies with future-orientated developments for maximum efficiency, process reliability, and versatility. The highly dynamic drives not only enable fast machining cycles but also ensure the necessary precision and rigidity when simultaneously machining complex turned and milled parts. Another strength is the integrated Y-axis with a long guideway, which ensures stable turning on the one hand and significantly expands the milling functions on the other.
Depending on the configuration, the machine concept thus offers a scalable and powerful basis for the precise and economical production of complex parts.
Wide range of applications in various industries
Depending on the configuration selected, the manufacturing range includes components for hydraulics and pneumatics, mechanical and plant engineering, automotive and engine technology, as well as applications in medical technology, fastening, and transport technology. In addition, the machine is also suitable to produce sliding and rolling bearing parts as well as components in defense technology, where maximum precision and process reliability are required.
Flexibly adaptable automation solutions
Two different bar loading concepts are available for processing bars: Short bar loaders such as the IRCO ILS-MUK offer an economical and space-saving solution for automatic reloading with advantages such as low investment costs and space requirements, low-noise operation and a clean machine room without oil contamination. Alternatively, 3m bar loaders from TOP AUTOMAZIONI or FMB enable larger material stocks and thus greater production autonomy. Finished parts are transported from the work area to a parts box or conveyor belt using the proven EMCO parts catcher.
Various automation concepts are available for automatic loading and unloading, which can be individually adapted to production requirements. An integrated mini gantry with double gripper is available as an option. This allows fully automatic loading and unloading of workpieces beyond the bar passage. All movements are controlled by CNC and executed precisely and quickly by the machine control system. Preformed raw parts can be loaded into the corresponding clamping device in the correct orientation and picked up in the correct orientation.
The highlights of the UNIVERSALTURN series
The Y-axis is fully integrated into the machine structure of the UNIVERSALTURN 50. This guarantees maximum stability and the highest precision when manufacturing complex workpieces. The generously dimensioned guide distances of the Y-axis enable particularly stable turning and at the same time significantly expand the possibilities for complete machining.
Another highlight is the compact counter spindle, which can take over workpieces in the correct position and with maximum precision for rear-side machining. This eliminates an additional machining operation, reducing downtime and significantly increasing productivity and delivery speed.
The high-performance tool turret for 12 quick-change tool holders (VDI30 / BMT45P) allows a wide range of demanding machining operations. With a speed of 5000rpm or 12000rpm and a drive power of 4kW or 8,8kW, both powerful drilling and precise milling are possible without any problems.
The UNIVERSALTURN 50 is currently available exclusively with the modern SINUMERIK ONE control system from Siemens. This offers an intuitive, dialogue-based programming system and seamless integration into digital manufacturing processes. From 2026, a version with FANUC 0i plus control will also be available.